2016-2021 Honda Pilot | 5 Door Black (AWD), 5 Door ELITE (AWD), 5 Door EX (AWD), 5 Door EX-L (AWD), 5 Door LX (AWD), 5 Door SE (AWD), 5 Door Touring (AWD) | KA 9AT
2006-2015 Honda Pilot | 5 Door EX (4WD), 5 Door EX 4.4 (4WD), 5 Door EX-L (4WD), 5 Door EX-SE (4WD), 5 Door LX (4WD), 5 Door LX 4.2 (4WD), 5 Door LX-VP (4WD), 5 Door SE (4WD), 5 Door Touring (4WD) | KA 5AT
Q: How to remove and install a transfer case in a Honda Pilot?
A: Raise the front of the vehicle and securely support it on jackstands. Mark the relationship of the driveshaft to the transfer case flange, then unbolt the driveshaft from the flange. Suspend the driveshaft with a piece of wire (do not let it hang by the center support bearing). Drain the transaxle lubricant. Remove the subframe stiffener by removing the fasteners securing it. Remove the front exhaust pipe. Remove the bolts securing the transfer case to the transaxle, then carefully remove the transfer case from the transaxle. Installation is the reverse of removal, noting the following points: Install a new O-ring to the case. Tighten the mounting bolts. Refill the transaxle with the proper type and amount of lubricant.