How to remove and clean the evaporator unit in the Honda Passport cooling system?

Disconnect the refrigerant lines and remove the evaporator unit from the vehicle. After discharging the system and recovering the refrigerant, disconnect the refrigerant lines and remove the evaporator unit from the vehicle. Separate case halves on the bench, then remove the evaporator. On the bench, separate the case halves and remove the evaporator. Expansion valve, thermistor sensor probe, and refrigerant lines should be removed. Remove the thermistor sensor probe, expansion valve, and refrigerant lines. Use a fin comb and compressed air to clean the evaporator core. Clean evaporator core with fin comb and compressed air. If replacing the core, add 1.4 ounces of new refrigerant oil. When replacing core add 1.4 ozs of new refrigerant oil into it. For installation, reverse removal process using new O-rings and gaskets. Reverse installation procedure but use new O-rings and gaskets instead of ones fitted previously for reinstallation purposes after carrying out removals in reverse order. Evacuate, charge, and leak test by professional service personnel only!

Genuine Honda Passport Evaporator

A/C Evaporator Core

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8 Evaporators found

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Honda Passport Evaporator Sub-Assembly
Part Number: 80215-TYR-A81
$370.13 MSRP: $527.24
You Save: $157.11 (30%)
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Product Specifications
- Other Name: Evaporator Core
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 2019-2023 Honda Passport | 5 Door ELITE (AWD), 5 Door EX-L (2WD), 5 Door EX-L (AWD), 5 Door Sport (2WD), 5 Door Sport (AWD), 5 Door Touring (2WD), 5 Door Touring (AWD), EX-L, Elite, TrailSport | KA 9AT
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Honda Passport Evaporator Assembly, Air Conditioner
Part Number: 8-97104-481-1
$444.71 MSRP: $728.67
You Save: $283.96 (39%)
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Product Specifications
- Other Name: Evaporator Assembly
- Replaces: 8-97104-481-0, 8-97085-869-0
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 1994-1997 Honda Passport | 4 Door DX, 4 Door EX (4X4 V6), 4 Door EX-W (4X2 V6), 4 Door EX-W (4X4 V6), 4 Door LX (4X2 V6), 4 Door LX (4X4 V6), 4 Door LX-W (4X4 V6) | KA 4AT, KA 5MT, KL 4AT, KL 5MT
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Honda Passport Evaporator Assembly
Part Number: 8-97167-318-0
$441.93 MSRP: $724.13
You Save: $282.20 (39%)
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Product Specifications
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 1998 Honda Passport | 4 Door 2EX, 4 Door 2EX-L, 4 Door 2LX, 4 Door 4EX, 4 Door 4EX-L, 4 Door 4LX, 4 Door 4LX-W | KA 4AT, KA 5MT, KL 4AT, KL 5MT
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Honda Passport Evaporator Assy.
Part Number: 8-97259-147-0
Product Specifications
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 2000-2002 Honda Passport | 4 Door 2EX, 4 Door 2EX-L, 4 Door 2LX, 4 Door 4EX, 4 Door 4EX-L, 4 Door 4LX | KA 4AT, KA 5MT
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Honda Passport Evaporator Assembly Air Conditioner (Manual Control)
Part Number: 8-97167-819-0
Product Specifications
- Other Name: Evaporator Core; Core
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 1998 Honda Passport | 4 Door 2EX, 4 Door 2EX-L, 4 Door 2LX, 4 Door 4EX, 4 Door 4EX-L, 4 Door 4LX, 4 Door 4LX-W | KA 4AT, KA 5MT, KL 4AT, KL 5MT
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Honda Passport Evaporator Assembly
Part Number: 8-97226-357-0
Product Specifications
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 2000-2001 Honda Passport | 4 Door 2EX, 4 Door 2EX-L, 4 Door 2LX, 4 Door 4EX, 4 Door 4EX-L, 4 Door 4LX | KA 4AT, KA 5MT
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Honda Passport Evaporator
Part Number: 8-97202-945-0
Product Specifications
- Other Name: Evaporator Core; Core
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 1999-2002 Honda Passport | 4 Door 2EX, 4 Door 2EX-L, 4 Door 2LX, 4 Door 4EX, 4 Door 4EX-L, 4 Door 4LX, 4 Door 4LX-W | KA 4AT, KA 5MT, KL 4AT, KL 5MT
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Honda Passport Evaporator
Part Number: 8-97046-488-0
Product Specifications
- Other Name: Evaporator Core; Core
- Warranty: This genuine part is guaranteed by Honda's factory warranty.
Fits the following Vehicles:
- 1994-1997 Honda Passport | 4 Door DX, 4 Door EX (4X4 V6), 4 Door EX-W (4X2 V6), 4 Door EX-W (4X4 V6), 4 Door LX (4X2 V6), 4 Door LX (4X4 V6), 4 Door LX-W (4X4 V6) | KA 4AT, KA 5MT, KL 4AT, KL 5MT

Honda Passport Evaporator Parts Questions & Experts Answers

Evaporator
8-97046-488-0
Q: How to remove and clean the evaporator unit in the Honda Passport cooling system?
A: Disconnect the refrigerant lines and remove the evaporator unit from the vehicle. After discharging the system and recovering the refrigerant, disconnect the refrigerant lines and remove the evaporator unit from the vehicle. Separate case halves on the bench, then remove the evaporator. On the bench, separate the case halves and remove the evaporator. Expansion valve, thermistor sensor probe, and refrigerant lines should be removed. Remove the thermistor sensor probe, expansion valve, and refrigerant lines. Use a fin comb and compressed air to clean the evaporator core. Clean evaporator core with fin comb and compressed air. If replacing the core, add 1.4 ounces of new refrigerant oil. When replacing core add 1.4 ozs of new refrigerant oil into it. For installation, reverse removal process using new O-rings and gaskets. Reverse installation procedure but use new O-rings and gaskets instead of ones fitted previously for reinstallation purposes after carrying out removals in reverse order. Evacuate, charge, and leak test by professional service personnel only!

Related Honda Passport Parts

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