Honda 10002-RAD-A05 General Assy.

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In case an engine has to be removed for overhaul or major repair work, several precaution should be observed which includes among the following, Carefully study all the removal and installation instructions. The selection of the place is critically important as much space as possible must be provided for the vehicle and storage; if a car shop or a garage is impossible then a flat, clean and level ground made of concrete or asphalt is needed. Setting the tools orderly helps the cleaning of the engine compartment and the engine before starting the removal process; while tightly wrapping water-susceptible parts, a spray cleaner should be applied particularly to the grease-dripping area and then washed off. An engine hoist that has a rating higher than the total weight of the engine and transaxle is required and above all safety is important due to the dangers involved. On models with a V6 power plant, the raising of the power train unit from the engine bay is necessary, for this a vehicle hoist is necessary as the sub frame has to be detached. If one does not have any prior experience doing this, it is recommended to have at least one assisting you because swapping out a heavy engine and transaxle assembly is rather taxing on a single individual. Some of the preparations for the operation that must be made include ensuring that all the tools and equipment to be used are ready, right from the engine stand, the floor jack, the wrenches and sockets, the wooden blocks, and cleaning materials. Furthermore, it is expected that vehicle's availability can be low, that is why consulting a machine shop for the approximate time needed for rebuilding or repairing of necessary parts is advised.

Disconnect the accelerator and cruise control cables from the throttle body, and the fuel line from the fuel rail.

It is much easier to remove the external components if the engine is mounted on a portable engine stand, which can often be rented cheaply from an equipment rental yard.

If a short block was obtained, it will be necessary to install the cylinder head, oil pump and pick-up tube, oil pan, water pump, timing belt or chain and timing cover, and valve cover.

The do-it-yourselfer should consider cost, warranty, parts availability, and the time required for completion.