Honda 22821-RF8-000 Fork, Clutch Rls

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Remove the transaxle. Remove the rubber boot from the clutch fork. Use a pair of pliers to squeeze the spring clip and pull the clutch fork off the ballstud. Slide the release bearing off the input shaft along with the clutch fork. Wipe off the bearing with a clean rag and inspect it for damage, wear and cracks. Don't immerse the bearing in solvent - it's sealed for life and immersion in solvent will ruin it. Hold the center of the bearing and rotate the outer portion while applying pressure. If the bearing doesn't turn smoothly or if it's noisy or rough, replace it. Considering the difficulty involved with replacing the release bearing, we recommend replacing the release bearing whenever the clutch components are replaced. Lightly lubricate the friction surfaces of the release bearing, ballstud and the input shaft bearing retainer with high-temperature grease. Install the clutch fork and bearing onto the input shaft. The remainder of installation is the reverse of removal.

Unbolt the clutch release cylinder without disconnecting the hydraulic line and support it out of the way with a piece of wire. Remove the transaxle and the release fork dust boot. Release the spring from the ballstud, then pull the release fork out from the bellhousing, recovering the spring using a screwdriver to release it from the ballstud. Slide the release bearing off the end of the fork. To inspect the bearing, hold it by the outer race and rotate the inner race while applying pressure; if it doesn't turn smoothly or is noisy, replace it. Wipe the bearing with a clean rag and check for damage, wear, and cracks, noting that it is common practice to replace the bearing whenever a clutch is changed to reduce the risk of future failure. Avoid immersing the bearing in solvent as it is sealed for life. Check the release lever for cracks and bends. For installation, fill the inner groove of the release bearing with high-temperature grease and lubricate the release fork ball socket, fork ends, and release cylinder socket with the same grease. Attach the release bearing to the release fork by sliding the curved end of the spring through the hole in the fork, squeezing the ends together, and attaching it to the inside of the fork. Slide the release bearing onto the transaxle input shaft bearing retainer while passing the end of the fork through the opening in the bellhousing, pushing the fork onto the ballstud until the spring clicks over the ball. Apply a light coat of grease to the transaxle input shaft splines and release bearing guide, as well as a little grease to the face of the release bearing where it contacts the pressure plate diaphragm spring fingers. Complete the installation by reversing the removal procedure.

Wear of the clutch driven plate assembly (clutch disc).