Honda 22821-P20-010 Fork, Clutch Release

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Access to the clutch components is normally accomplished by removing the transaxle, leaving the engine in the vehicle. To support the clutch disc during removal, install a clutch alignment tool through the clutch disc hub. Carefully inspect the flywheel and pressure plate for indexing marks and turn each bolt a little at a time to loosen the pressure plate-to-flywheel bolts. Inspect the flywheel for cracks, heat checking, grooves and other obvious defects, and the lining on the clutch disc for loose rivets, distortion, cracks, broken springs and other obvious damage. Clean the flywheel and pressure plate machined surfaces with brake cleaner, lacquer thinner or acetone, position the clutch disc and pressure plate against the flywheel with the clutch held in place with an alignment tool, center the clutch disc, and tighten the pressure plate-to-flywheel bolts. Lubricate the inner groove of the release bearing, install the clutch release bearing, and install the transaxle and all components removed previously.

If the new bearing is not equipped with a bearing holder (hub), drive the holder from the old bearing and install it to the new one. A seal/bushing driver or an appropriately sized socket can be used to accomplish this. Fill the inner groove of the release bearing with high temperature grease. Also apply a light coat of the same grease to the transaxle input shaft splines and the front bearing retainer. Lubricate the release fork ball socket, fork ends and release cylinder pushrod socket with high temperature grease. Attach the release bearing to the release fork. Slide the release bearing onto the transaxle input shaft front bearing retainer while passing the end of the release fork through the opening in the clutch housing. Push the clutch release fork onto the ball stud until it's firmly seated. Apply a light coat of high temperature grease to the face of the release bearing where it contacts the pressure plate diaphragm fingers. The remainder of installation is the reverse of the removal procedure.